Packaging Automation Solutions

Modular High-Speed Cartoning Machines for Automated Packaging Lines

Automated Cartoning Systems for High-Speed Packaging

Tekpak designs and manufactures advanced cartoning systems engineered for precision, speed, and flexibility across pharmaceutical, food, and medical device packaging lines. From horizontal and vertical cartoning machines to fully integrated automated cartoning systems, our solutions are built to handle a wide range of product formats while ensuring consistent performance and compliance.

  • Horizontal and vertical cartoning machines
  • Top-load and end-load cartoning systems
  • High-speed automated cartoning solutions
  • Integration with robotic pick and place systems
  • Carton erecting, loading, and closing in one system
  • GMP-compliant and cleanroom-ready designs
  • Configurable for 21 CFR Part 11 compliance
Fully customisable solutions by Tekpak

Explore Our Packaging Automation Solutions

 Browse our full range of machinery designed to integrate seamlessly into your packaging line

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Cartoning Systems in Action

Horizontal Cartoner

High-speed cartoning for medical and pharmaceutical products

Horizontal Cartoner (Multi-Leaflet)

Flow-wrapped products with multiple inserts at high throughput

Blisters into Cartons

Servo-controlled transfer into cartoner infeed

Cartoner Loading

Efficient loading from high-speed conveyors into cartons

Carton Erecting

 Automated forming of shelf-ready cartons

Carton Forming

Three-point lock type lid and base carton forming

Flexible Pack – Cylindrical Product

Handling varying product sizes within a single system

Carton Closing

Secure closing using tuck or glue systems

Cartoning Machine Configurations

Our cartoning systems are designed to support a wide range of packaging requirements, from standalone machines to fully integrated automated packaging lines. 

Below is an overview of our core cartoning system categories:

Horizontal Cartoners TC-H Series

High-speed systems designed for continuous loading of products such as blister packs, sachets, and bottles into cartons with precision and consistency.

Carton Erectors TE Series

Automated machines that form flat carton blanks into ready-to-fill cartons, ensuring consistent shaping and reliable operation in high-volume environments.

Carton Closers

Systems designed to securely close cartons using tuck-in or glue methods, ensuring product protection and packaging integrity.

Cartoning Solutions Across Industries

Supporting Packaging Automation Across Key Markets

Cartoning System Features:

  • Compact Footprint
  • Customisable for the Application
  • Stainless Steel Frame Suitable for Pharmaceutical or Food Environments
  • Control System –Allen Bradley ®
  • Operator Interface – Colour Touchscreen with Intuitive Design
  • Innovative Features to Assist with Autonomous Maintenance and TPM
  • Size Change Using S.M.E.D Philosophy
  • Mechanical Adjustments on Robust Screw/Slides with Numeric Indicators and Graduated Scales.
  • Size Change & Format Settings Displayed on HMI (Timers, Counters, Electronic Positioning etc)
  • Fast, Secure Line Clearance

Applications For Cartoning Systems:

  • Shelf Ready Cartons
  • Lock Type Cartons

Looking for a Cartoning System for Your Packaging Line?

Cartoning Machines - FAQs

What is a cartoning machine?

A cartoning machine is an automated system that forms, fills, and closes cartons for packaging products such as pharmaceuticals, food items, and consumer goods.

What types of cartoning systems are available?

 Cartoning systems include horizontal cartoners, vertical cartoners, top-load cartoners, and end-load cartoning machines depending on the application.

Can cartoning machines be integrated with other systems?

Yes, they can integrate with robotic pick and place systems, flow wrappers, and case packing systems to create a complete packaging line.

Are your cartoning machines suitable for pharmaceutical use?

Yes, systems are designed to meet GMP standards and can be configured for 21 CFR Part 11 compliance.

What products can cartoning machines handle?

They can handle blister packs, bottles, vials, sachets, tubes, and a wide range of food and confectionery products.

Do you offer high-speed cartoning machines?

Yes, Tekpak offers high-speed cartoning systems designed for efficient and continuous production environments.

Can cartoning machines handle multiple product formats?

Yes, systems are highly configurable and can handle different product sizes and carton formats with quick changeovers.

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