Packaging Type: Cartons

Tekpak’s Automated Leaflet Inserter with Batch Data Printer & Vision Inspection System is designed for efficient insertion of pre-folded and tabbed booklets/leaflets directly into cartons. The system features a vertical leaflet magazine and pneumatic release, making it ideal for high-speed pharmaceutical packaging.

Multiple camera-based vision inspection systems verify carton contents, carton pharmacode, leaflet pharmacode, leaflet presence, and printed batch data. Rejected cartons are directed into a reject bin, and the system stops after three consecutive rejects to prevent errors.

The system supports multiple carton formats with quick size change capabilities and includes a batch data printer for product information. Constructed from stainless steel 304, it meets pharmaceutical specifications and GMP standards, featuring fail-safe sensors and a safety control system to ensure compliance and safety.

Tekpak’s solution guarantees high-speed, reliable packaging, offering leaflet insertion, batch data printing, and product verification for the pharmaceutical industry.

Tekpak’s Continuous Motion Rotary Leaflet Feeder is a fully automated system designed to integrate seamlessly with existing High-Speed Cartoners. The system ensures precise leaflet placement, with a synchronisation system that guarantees leaflets are dispensed in perfect phase with the cartoner’s operation. This automation enhances efficiency, reduces manual intervention, and ensures consistent performance in high-speed pharmaceutical environments.

The system includes a Servo Controlled Twin Vacuum Head Rotary Leaflet Feeder equipped with a maintenance-free Venturi vacuum gripper, ensuring reliable leaflet handling. Leaflets are fed from a Horizontal Leaflet Magazine onto a Servo Controlled Flighted Leaflet Conveyor for precise transportation. Pharmacode Verification ensures leaflet accuracy, while a Blow Off Reject Device automatically removes non-conforming leaflets via a Reject Chute.

Built to pharmaceutical specifications, the system is constructed from stainless steel 304, adhering to GMP design principles, making it suitable for cleanroom environments. Safety features include fail-safe sensors, a safety control system, and polycarbonate doors with stainless steel tubular handles for safe and hygienic operation.

With its high-speed, synchronized performance, Tekpak’s Rotary Leaflet Feeder optimizes leaflet dispensing for continuous cartoners, ensuring accuracy, reliability, and compliance with pharmaceutical production standards.

The Side Load Case Packer is expertly designed for loading flexible or difficult-to-handle products in groups into trays or cases, making it ideal for food production lines. It features customised multi-pick grippers, including a precision mechanical gripper for handling bags, pouches, or containers, and a vacuum gripper for picking sealed trays, flow packs, bottles, or other food packaging. The system can also combine mechanical and vacuum grippers to handle a wide variety of product types, ensuring maximum flexibility and reliability.

This system is optimized for high-throughput food production lines, offering seamless automation for even the most challenging products. It’s particularly well-suited for environments with space constraints and where maintaining hygiene standards is critical. Whether handling delicate bakery items, flexible pouches, or heavier containers, the Side Load Case Packer ensures efficient and precise product handling, making it the perfect solution for automated food industry operations requiring speed, precision, and flexibility.

The Wrap Around Case Packer is engineered to handle a broad range of pharmaceutical products for secondary packaging in trays, two-piece trays with lids, or wrap-around shelf-ready cases. This system is designed to maximize space while enhancing the efficiency of the packaging line and increasing throughput, making it ideal for high-volume pharmaceutical production environments.

The Wrap Around Case Packer combines case erecting, loading, and closing into one compact machine footprint, optimizing floor space in cleanroom environments. Its design significantly reduces packaging line costs by minimizing both floor space and packaging material usage. Built for GMP-compliant pharmaceutical operations, the system supports continuous high-speed operation while maintaining 21 CFR Part 11 compliance, ensuring secure, efficient, and traceable packaging processes essential for pharmaceutical production.

The fully automated Carton Closer is designed for pharmaceutical packaging lines, configurable for fold & tuck or hot-melt glue style closing, making it ideal for retail display or shelf-ready cartons. The system’s integrated carton transport ensures precise handling by guiding open cartons through the controlled folding of top minor and major flaps before securely closing them with either a tuck method or hot-melt glue.

Equipped with open-flap detection and low-level glue warnings, this Carton Closer ensures seamless, continuous operation with minimal operator intervention. Built to meet GMP standards for pharmaceutical production, the system offers reliable high-speed performance in cleanroom environments. Its design supports 21 CFR Part 11 compliance, ensuring efficient, traceable, and secure packaging processes critical to the pharmaceutical industry.

The Top Load Case Packer is specifically designed for handling flexible or difficult-to-handle pharmaceutical products in groups, loading them into trays or cases with precision. The system features customised multi-pick grippers, including a mechanical gripper for picking bags, pouches, or containers, and a vacuum gripper for handling sealed trays, flow packs, bottles, or diagnostic kits. A combination of mechanical and vacuum grippers can also be used, ensuring optimal flexibility in handling various product types.

Ideal for automated pharmaceutical production lines, this system excels in environments with high throughputs, handling challenging products while meeting cleanroom requirements and operating efficiently in space-constrained areas. Built to meet GMP standards and 21 CFR Part 11 compliance, the Top Load Case Packer provides reliable, secure, and traceable performance for demanding pharmaceutical operations, ensuring product integrity and safety.

The fully automated Carton Closer is configurable for fold & tuck or hot melt glue style closing and is ideal for retail display or shelf-ready cartons. The built-in carton transport system guides the open carton by folding the top minor and major flaps before tuck closing or closing with hot melt glue.

With integrated open flap detection and low-level glue warning this Carton Closer is designed for continuous operation with very little operator intervention.

Wrap Around Case Packers are capable of handling a wide range of primary products for secondary packaging in trays, two-piece trays with lids or wrap around shelf ready cases. Designed to maximize space, improve the efficiency of the packaging line and increase throughput.

The wrap around case packer performs the functions of case erecting, loading and closing all within one compact machine footprint. This system can reduce the overall costs of a packaging line by minimizing floor space while decreasing the packaging material used.

The Top Load Case Packer is specifically designed for loading flexible or difficult-to-handle products in groups into trays or cases. Customised multi-pick grippers include a precision mechanical gripper for picking bags, pouches or containers, a vacuum gripper for picking sealed trays, flow packs, bottles or diagnostic kits or a combination of mechanical and vacuum grippers. The system is ideal for automated production lines within the food industry with high throughputs, difficult-to-handle products or space constraints.

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