Full Packaging Lines Built for Pharmaceutical Production

Tekpak specialises in fully customised packaging lines for the pharmaceutical industry, combining GMP compliance with strong regulatory standards such as GMP and 21 CFR Part 11. Our end-to-end solutions include carton/case erecting, loading, closing, and palletising, with seamless integration of OEM equipment such as serialisation systems, aggregation, labellers, and printers. Tekpak’s systems provide efficient and precise product handling with automated format changeovers, designed for cleanroom environments and full traceability.

  • Customisable full packaging line solutions for pharma
  • 21 CFR Part 11 and GMP compliance for regulatory adherence
  • Integration of serialisation and aggregation systems
  • High-speed product handling and secure packaging
  • Automated format changes for flexible production
  • Turn-key solutions with complete OEM integration
  • FAT hall for full line testing before implementation

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Cartoning machines brochures

Full Line Packaging Applications

Transdermal Patch Full Packaging Line
Full Packaging Line for Transdermal Patches
A high-speed automated system designed for precise handling, counting, vision inspection, and packaging of high volumes of small circular transdermal patches. This line includes vision inspection, counting, cartoning, and case packing to meet demanding pharmaceutical production requirements.
Tekpak Pick and Place Blister Sheet Nesting and Stacking Packaging Line
Full Packaging Line for Nested Blister Sheets
A high-speed system designed to receive and handle two lanes of blister packs, efficiently preparing them for downstream packaging processes like flow wrapping. The solution is specifically engineered to collate and form stacks of 3 or 5 blisters, as well as nested formats of 6 or 10.
Automated tub loading and tub capping line packaging system
A fully automated tub loading and tub capping line
A high-throughput system designed to handle two streams of tablets directly from a tablet press machine. The line increases throughput significantly while maintaining smooth, precise handling of up to 2,000 tablets per minute.
Full Packaging Line for Large Flexible Weighted Medical Products
Full Packaging Line for Large Flexible Products
A customised full packaging line for large flexible bags, designed to handle heavy product loading, carton/case loading, case closing, and palletising. The system includes the Deep Z Case Packer for efficient heavy-product handling.

Explore Pharma Packaging Solutions

Navigate Tekpak’s pharma automation systems across the full packaging line.

Pick & Place

Cartoners

Case Packers

Palletisers / De-Palletisers

Full Line Solutions

Special Labelling

Special Handling & Feeding Systems

Cartoners

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Why Choose Tekpak Automation?

Processing and packaging solutions for your industry

Modular Solutions for Complex Needs

Tekpak specialises in developing customised packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that does not yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² factory includes 2,000m² dedicated to full line assembly and FAT, allowing us to deliver high-quality, fully assembled solutions that support GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation from case erecting and product transport to case loading, closing, and palletising. Our systems also incorporate OEM equipment such as labellers, printers, and serialisation systems, ensuring seamless operation from start to finish.

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Your Flexible, Turn-Key Packaging Solutions

Product Flexibility

No matter your industry, from food to pharmaceuticals, our packaging systems handle diverse products with precision and care.

Format Flexibility

Easily switch between multiple formats and pack styles with fully automated, tool-free adjustments for faster, more efficient production.

Seamlessly Integrated Systems

Our expertise in system integration ensures complete solutions, from labelling to serialisation, delivering customisable, industry-compliant packaging lines.

Dedicated Technical Support

Our dedicated technical support team and SLA-backed service help keep your packaging systems running efficiently for years.

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Trusted by Leading Pharmaceutical Manufacturers

The machine has been running fantastically. We have been running pretty much 24/7 for the last 2-3 months, passing 60-70k components through the machine daily, so have probably loaded in the region of 5M components already this year!
A Major UK Based Manufacturer of Meter Dose Inhaler (MDI) ProductsHead of Projects & Process Development
We have been using your equipment now on our Packaging Line for a number of weeks, and it is consistently performing with little or no issue.   For a transfer of pouches that I would have had quite a bit of concern about, it is great to see the consistent reliability and functionality of your equipment.
Top 5 Global Pharmaceutical CompanyEngineering Manager
I have been extremely impressed with your installation and commissioning team over the past 2 weeks.   The commitment shown and the work ethics is a credit to your business.   The team in the area have been involved through out and everyone has been very positive about the new equipment.
Multi-National Food GroupOperations Manager
What impressed us most about Tekpak was the attention to detail on the initial concept and proposal. It was clear that they had considered the risks and come up with technical solutions to address these.
Top 10 Global Pharmaceutical CompanySenior Project Manager
Tekpak team! Just passing by to say it was a great (and busy) year. I want to say thanks! It was an excellent learning working with you guys on the projects and I look forward for the next steps and new projects for next year!
Top 20 Global Pharmaceutical CompanyProject Manager
The pick and place system is virtually maintenance free. We got pay-back in under a year, increased throughput and saved on labour & material costs
Top 50 Global Pharmaceutical CompanySite Manager
Tekpak are forward thinking and developed Lean processes, easy to work with and very professional, met deadlines with good attention to detail and organised meetings and review of URS to insure delivery on time.
Multi-National FMCG ManufacturerFactory Manager
We have completed several projects with Tekpak and have always found them to deliver professional, well managed projects with excellent after sales support.
Multi-National Food ManufacturerEngineering Manager
There were only a handful of companies who were able to develop a technical solution for our application. We were very pleased that we chose Tekpak.
Top 10 Global Pharmaceutical CompanySenior Director R&D
Tekpak were able to come up with an innovative solution that no other supplier could match. We have found them approachable and professional.
Top 10 Global Pharmaceutical CompanyProject Manager

Supporting Pharmaceutical Manufacturers Globally

Ireland

Ireland-based engineering and full-line assembly support for pharmaceutical manufacturers.
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UK & Europe

Automation solutions tailored for regulated pharmaceutical environments across the UK and Europe.
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Global Markets

Trusted by leading pharmaceutical companies worldwide for high-performance packaging automation.
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Frequently asked questions

What makes Tekpak different from other automation companies?
Tekpak specializes in fully customizable solutions, tailored precisely to meet each customer’s unique user requirements. We focus on delivering the best technical solution for your specific application, leveraging our experience across the pharmaceutical, life sciences, food, and cosmetic industries. Our approach ensures your needs are met with precision and flexibility, using modular, proven technologies.
Can Tekpak handle large-scale projects, and what experience do you have?
Absolutely. Founded in 1999, Tekpak has over 25 years of experience in automation. We are trusted by many of the top 50 global pharmaceutical and food companies. With recent investment by the Swiss-based Eisvogel Group, Tekpak has expanded into upstream and downstream automation, ensuring we’re backed by solid financial support. Our 2000m² facility in Ireland accommodates full-line assembly and FAT testing, allowing us to handle even the most complex projects with confidence.
How does Tekpak ensure fast delivery times for custom-built machines?
Tekpak combines modular design and proven technologies with Agile Project Management (SCRUM), operating in 2-4 week sprints. This methodology allows us to respond quickly to changes, reducing lead times and getting your machines into production faster. Clear objectives, milestones, and an efficient project management team ensure projects are delivered on time.
What are Tekpak’s core values?
Tekpak’s core values include being a part of our customers’ success, maintaining clear and accurate communication, taking responsibility for meeting targets, acting with integrity, and being a trusted partner. These values guide us in managing risks and driving quality, safety, and reliability across all our projects.
Do you offer validation support?
Yes, Tekpak offers full validation support. We follow GAMP 5 methodology and work closely with our clients to understand and finalize their User Requirement Specifications (URS). For example, in the pharmaceutical sector, we meet 21 CFR Part 11 compliance, ensuring secure data handling and traceability. We provide full project documentation, including Design Qualification, FAT, and SAT testing.
How does Tekpak ensure scalability for future needs?
Tekpak designs packaging solutions with future scalability in mind. By using modular technologies and integrating systems that can be easily upgraded or expanded, we ensure your production line can grow with your business. This approach allows our clients to adapt quickly to changing market demands without needing complete overhauls, maximizing efficiency and investment value.
How does Tekpak support customers after a project is completed?
Tekpak is committed to long-term partnerships, providing full after-sales support. From ongoing maintenance to training and software updates, our dedicated after-sales team ensures your equipment continues to operate at peak efficiency. We offer remote support as well as on-site assistance, ensuring minimal downtime and maintaining the performance of your packaging lines for years to come.

Looking for a Pharma Full Line Solution?

Whether you need a turnkey packaging line, a fully integrated automation system, or a complete pharma production solution, Tekpak can deliver a system tailored to your requirements.
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