Special Handling & Feeding Systems Built for Food Production

Tekpak offers top-class special handling systems designed to meet the specific needs of the food industry. Our solutions include overhead conveying, lane management, and peak-buffer systems for efficient, non-contact product transport. Tekpak specialises in nest and tray handling as well as accumulation solutions, delivering fully customised systems to ensure seamless integration into full production lines. With innovative engineering, we design adaptable, high-performance systems to fit your exact specifications.

  • Customisable product handling and feeding solutions
  • Overhead conveying and lane management systems
  • Non-contact product transport and accumulation solutions
  • Seamless integration into full production lines
  • Flexible systems tailored to exact requirements
  • Nest and tray handling for complex food applications
  • Designed for high-performance and efficiency

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Cartoning machines brochures

Food Special Feeding Applications

The source page is built around two core systems, supported by the special handling positioning.
4 to 1 lane merging system for packaging line integration
4-to-1 Lane Merging System
A high-efficiency lane merging system designed to combine multiple product streams with speed and logic control. It features easy belt changes, quick cleaning, PLC-controlled recipe selection, and seamless integration into full lines for tray rotation and labelling.
2-to-1 Lane Merging System
A high-speed lane merging solution designed for wrapped and unwrapped trays. It supports efficient product feeding into a single-lane infeed case packer or robotic top-loader while maintaining throughput and line balance.

Explore Food Packaging Solutions

Navigate Tekpak’s food automation systems across the full packaging line.

Pick & Place

Cartoners

Case Packers

Palletisers / De-Palletisers

Full Line Solutions

Special Labelling

Special Handling & Feeding Systems

Cartoners

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Why Choose Tekpak Automation?

Processing and packaging solutions for your industry

Modular Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customised packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that does not yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² factory includes 2,000m² dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions that support GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation from case erecting and product transport to case loading, closing, and palletising. Our systems incorporate OEM equipment such as labellers, printers, and serialisation systems, ensuring seamless operation from start to finish.

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Your Flexible, Turn-Key Packaging Solutions

Product Flexibility

No matter your industry, from food to pharmaceuticals, our packaging systems handle diverse products with precision and care.

Format Flexibility

Easily switch between multiple formats and pack styles with fully automated, fast-reaction changeovers for faster production.

Seamlessly Integrated Systems

Our expertise in system integration ensures complete solutions, from labelling to serialisation, delivering customisable, industry-compliant packaging lines.

Dedicated Technical Support

Our dedicated technical support team and SLA-backed service help keep your packaging systems running efficiently for years.

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Trusted by Food Manufacturers

The machine has been running fantastically. We have been running pretty much 24/7 for the last 2-3 months, passing 60-70k components through the machine daily, so have probably loaded in the region of 5M components already this year!
A Major UK Based Manufacturer of Meter Dose Inhaler (MDI) ProductsHead of Projects & Process Development
We have been using your equipment now on our Packaging Line for a number of weeks, and it is consistently performing with little or no issue.   For a transfer of pouches that I would have had quite a bit of concern about, it is great to see the consistent reliability and functionality of your equipment.
Top 5 Global Pharmaceutical CompanyEngineering Manager
I have been extremely impressed with your installation and commissioning team over the past 2 weeks.   The commitment shown and the work ethics is a credit to your business.   The team in the area have been involved through out and everyone has been very positive about the new equipment.
Multi-National Food GroupOperations Manager
What impressed us most about Tekpak was the attention to detail on the initial concept and proposal. It was clear that they had considered the risks and come up with technical solutions to address these.
Top 10 Global Pharmaceutical CompanySenior Project Manager
Tekpak team! Just passing by to say it was a great (and busy) year. I want to say thanks! It was an excellent learning working with you guys on the projects and I look forward for the next steps and new projects for next year!
Top 20 Global Pharmaceutical CompanyProject Manager
The pick and place system is virtually maintenance free. We got pay-back in under a year, increased throughput and saved on labour & material costs
Top 50 Global Pharmaceutical CompanySite Manager
Tekpak are forward thinking and developed Lean processes, easy to work with and very professional, met deadlines with good attention to detail and organised meetings and review of URS to insure delivery on time.
Multi-National FMCG ManufacturerFactory Manager
We have completed several projects with Tekpak and have always found them to deliver professional, well managed projects with excellent after sales support.
Multi-National Food ManufacturerEngineering Manager
There were only a handful of companies who were able to develop a technical solution for our application. We were very pleased that we chose Tekpak.
Top 10 Global Pharmaceutical CompanySenior Director R&D
Tekpak were able to come up with an innovative solution that no other supplier could match. We have found them approachable and professional.
Top 10 Global Pharmaceutical CompanyProject Manager

Supporting Food Manufacturers Globally

Ireland

Ireland-based engineering, assembly, and FAT support for food manufacturers.
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UK & Europe

Automation solutions for food packaging environments across the UK and European markets.
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Global Markets

Trusted by leading food manufacturers worldwide.
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Frequently asked questions

What are special feeding systems in food packaging?
Special feeding systems are customised solutions used to manage, buffer, merge, and transport products into downstream packaging equipment efficiently.
Can your systems handle tray and nest products?
Yes. Tekpak designs systems for tray handling, nest handling, lane merging, and accumulation-based product flow.
Do you offer non-contact product transport?
Yes. Our systems include overhead conveying and non-contact transport options for delicate food products.
Can these systems be integrated into an existing food line?
Yes. We design special feeding systems to integrate into complete food packaging lines with cartoners, case packers, and other end-of-line equipment.
Are your food handling systems suitable for high-speed production?
Yes. The systems are designed for high performance, reliable flow control, and continuous operation in demanding environments.
Do you support recipe changes and format flexibility?
Yes. Our systems can be configured for fast changeovers and flexible operation using PLC-controlled recipe settings.
Do you provide after-sales support?
Yes. We provide long-term technical and after-sales support to ensure your systems continue to perform efficiently.

Looking for a Food Special Feeding Solution?

Whether you need a lane merging system, a non-contact product handling solution, or a fully integrated food feeding line, Tekpak can deliver a system tailored to your requirements.
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