Full Packaging Lines Built for the Food Industry

Tekpak specialises in designing and manufacturing fully customised packaging lines for the food industry, integrating everything from product handling to palletising. Our end-to-end solutions incorporate carton/case erecting, case loading, case closing, and seamless integration with OEM equipment like labellers, printers, and flow wrappers. Built for efficiency and flexibility, Tekpak’s full line solutions ensure optimum performance with automated format changes and quick lead times, all within a compact footprint.

  • Customisable full packaging line solutions
  • Integration of OEM equipment for seamless operation
  • High-speed product handling and case loading
  • Automated size changes for flexible production
  • Full turn-key solutions for end-of-line packaging
  • Designed for fast and secure line clearance
  • FAT hall for complete line testing before deployment

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Cartoning machines brochures

Food Full Line Applications

The original page is strongly application-led, so this section preserves the full range of food line examples shown across the first three pages of the PDF.
Automated tub loading and tub capping line packaging system
A fully automated tub loading and tub capping line
A high-throughput system designed to handle two streams of tablets directly from a tablet press machine. The line increases throughput significantly while maintaining smooth, precise handling of up to 2,000 tablets per minute.
Automated packaging line for loading tubes into cartons
Full Packaging Line for loading Tubes into Cartons
A high-speed packaging line designed to boost throughput, reduce production costs, and eliminate bottlenecks. The system includes carton erecting, robotic pick and place loading, and hot-melt glue carton closing.
Packaging line for loading pouches into tubes automation system
Full Packaging Line for loading Pouches into Tubes
A turnkey packaging line for efficient and precise pouch handling. The system includes a tray depalletiser, optional manual or automatic tube loading, a batch data print station, and a metal detector with an integrated reject device.
Crisp bag packaging line automated case packing system
Full Turn-key Packaging Line for Crisp Bags
A complete line solution for crisp bags that covers every step of the packaging process, including case erecting, product transport, case loading, and case closing. The system is built for high-speed, high-throughput flexible product handling.
Full Packaging Line for Luxury Chocolates, Pralines & Confections
A premium packaging solution using pick-and-place technology with servo-controlled delta robots and artificial vision. The line handles product loading, carton/case erecting, case closing, and palletising with the precision of hand-packing.
SRP loading packaging line for thermoformed trays automation system
Full Packaging Line for SRP Loading of Thermoformed Trays
A shelf-ready packaging solution designed for loading thermoformed trays from a collator into SRP formats. The system supports products with and without cardboard trays and can handle multiple loading orientations for compact, efficient packaging.
Lock type shelf ready packaging line automation system
Full Packaging Line with Lock-Type Shelf Ready Cases
A food packaging line designed for lock-type shelf-ready cases, delivering a complete solution that includes case erecting, case loading, and case closing. It is built for precise, automated loading and efficient shelf-ready packaging.
Case Packing with Palletising of Flexible Product in Chilled Packing Hall
A full packaging line designed for case packing and palletising of flexible products in chilled environments. The system is built for controlled handling, reliable case closing, and efficient operation under cold storage conditions.
Full Packaging Line for Large Flexible Weighted Medical Products
Full Packaging Line for Large Flexible Products
A customised full packaging line for large flexible bags, designed to handle heavy product loading, carton/case loading, case closing, and palletising. The system includes the Deep Z Case Packer for efficient heavy-product handling.
Full Packaging Line for Stand-Up Pouches & Block Bottom Bags
Full Packaging Line for Stand-Up Pouches & Block Bottom Bags
A tailored full line for stand-up pouches and block bottom bags, engineered for flexible product handling, cartoning or case closing, and palletising. The system is designed for efficient loading of deep cases and robust product transfer.

Explore Food Packaging Solutions

Navigate Tekpak’s food automation systems across the full packaging line.

Pick & Place

Cartoners

Case Packers

Palletisers / De-Palletisers

Full Line Solutions

Special Labelling

Special Handling & Feeding Systems

Cartoners

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Why Choose Tekpak Automation?

Processing and packaging solutions for your industry

Modular Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customised packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that does not yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² factory includes 2,000m² dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions that support GMP standards and long-term operational success.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation from case erecting and product transport to case loading, closing, and palletising. Our systems incorporate OEM equipment such as labellers, printers, and serialisation systems, ensuring seamless operation from start to finish.

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Your Flexible, Turn-Key Packaging Solutions

Product Flexibility

No matter your industry, from food to pharmaceuticals, our packaging systems handle diverse products with precision and care.

Format Flexibility

Easily switch between multiple formats and pack styles with fully automated, tool-free adjustments for faster, more efficient production.

Seamlessly Integrated Systems

Our expertise in system integration ensures complete solutions, from labelling to serialisation, delivering customisable, industry-compliant packaging lines.

Dedicated Technical Support

Our dedicated technical support team and SLA-backed service help keep your packaging systems running efficiently for years.

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Trusted by Leading Food Manufacturers

The machine has been running fantastically. We have been running pretty much 24/7 for the last 2-3 months, passing 60-70k components through the machine daily, so have probably loaded in the region of 5M components already this year!
A Major UK Based Manufacturer of Meter Dose Inhaler (MDI) ProductsHead of Projects & Process Development
We have been using your equipment now on our Packaging Line for a number of weeks, and it is consistently performing with little or no issue.   For a transfer of pouches that I would have had quite a bit of concern about, it is great to see the consistent reliability and functionality of your equipment.
Top 5 Global Pharmaceutical CompanyEngineering Manager
I have been extremely impressed with your installation and commissioning team over the past 2 weeks.   The commitment shown and the work ethics is a credit to your business.   The team in the area have been involved through out and everyone has been very positive about the new equipment.
Multi-National Food GroupOperations Manager
What impressed us most about Tekpak was the attention to detail on the initial concept and proposal. It was clear that they had considered the risks and come up with technical solutions to address these.
Top 10 Global Pharmaceutical CompanySenior Project Manager
Tekpak team! Just passing by to say it was a great (and busy) year. I want to say thanks! It was an excellent learning working with you guys on the projects and I look forward for the next steps and new projects for next year!
Top 20 Global Pharmaceutical CompanyProject Manager
The pick and place system is virtually maintenance free. We got pay-back in under a year, increased throughput and saved on labour & material costs
Top 50 Global Pharmaceutical CompanySite Manager
Tekpak are forward thinking and developed Lean processes, easy to work with and very professional, met deadlines with good attention to detail and organised meetings and review of URS to insure delivery on time.
Multi-National FMCG ManufacturerFactory Manager
We have completed several projects with Tekpak and have always found them to deliver professional, well managed projects with excellent after sales support.
Multi-National Food ManufacturerEngineering Manager
There were only a handful of companies who were able to develop a technical solution for our application. We were very pleased that we chose Tekpak.
Top 10 Global Pharmaceutical CompanySenior Director R&D
Tekpak were able to come up with an innovative solution that no other supplier could match. We have found them approachable and professional.
Top 10 Global Pharmaceutical CompanyProject Manager

Supporting Food Manufacturers Globally

Ireland

Ireland-based engineering, assembly, and FAT support for food manufacturers.
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UK & Europe

Automation solutions for food packaging environments across the UK and European markets.
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Global Markets

Trusted by leading food manufacturers worldwide.
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Frequently asked questions

What is a full packaging line?
A full packaging line is an integrated automation system that combines product handling, loading, carton/case packaging, closing, and palletising into one solution.
What equipment can be included in a full packaging line?
Our lines can include carton and case erecting, robotic loaders, closers, palletising cells, printers, labellers, flow wrappers, and serialisation equipment.
Do you provide turnkey packaging lines?
Yes. Tekpak designs and delivers turnkey packaging lines for food manufacturers across Ireland, the UK, and international markets.
Can you integrate existing OEM equipment into the line?
Yes. We regularly integrate OEM and ancillary equipment into complete food packaging lines.
Are your full line systems suitable for high-speed production?
Yes. Our systems are designed for high throughput, minimal downtime, and reliable performance in demanding production environments.
Do you support FAT testing before installation?
Yes. We provide full line FAT testing at our facility to validate performance before deployment.
Can full line systems be designed for flexible product formats?
Yes. Our systems are built around modular technology and can be adapted for a wide range of food product formats.

Looking for a Food Full Line Solution?

Whether you need a turnkey packaging line, a fully integrated automation system, or a complete food production solution, Tekpak can deliver a system tailored to your requirements.
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